Rubber Karfe Ceramic Panel

Gabatarwar Samfur

Rubutun yumbun ƙarfe na roba (uku{0}cikin{1}} farantin haɗaɗɗun yumbura ɗaya) tsarin kariya ne mai nau'i-nau'i da yawa wanda ya haɗu da juriya na yumbu mai girma na alumina, tasirin tasirin roba mai ɓarna, da ƙarfin tsarin goyan bayan ƙarfe. Ana amfani da shi a cikin ma'adinan ma'adinai, tsarin sarrafa wutar lantarki, wuraren canja wurin siminti, layukan niƙa na ƙarfe, da tashoshi masu ɗaukar kaya. Roba yana ɗaukar makamashi mai tasiri wanda zai farfasa layin yumbu mai tsabta; karfe yana ba da ƙarfi da sauƙi mai sauƙi akan shigarwa. Wannan yana magance matsalar layukan da ke fashe a ƙarƙashin ƙulluka masu nauyi ko rabewa ƙarƙashin girgiza. Ga mai siyar da sikeli, yana nufin samfuri ɗaya wanda ke sarrafa duka manyan tasiri da yankuna masu ɓarna.

Babban Halayen

Fasaloli huɗu sun bayyana ma'anar yumbun ƙarfe na roba:

Ceramic wear Layer.Tsaftataccen alumina (92-95% Al₂O₃) fale-falen fale-falen buraka ko tubalan suna ba da taurin Mohs na 9, yana tsayayya da zubar da zamewa daga tama, kwal, siminti da ash.

Rubber tasiri Layer.Vulcanised na halitta ko roba roba (Taurin Teku 45-65) yana ɗaukar kuzarin tasiri. Yana matsawa a ƙarƙashin ƙulluka masu nauyi, yana hana yumbura daga fashe, kuma yana rage hayaniya.

Farantin karfe.Farantin karfe na carbon (yawanci 3-10 mm lokacin farin ciki) yana ba da ƙarfin inji kuma yana sauƙaƙe shigarwa. Ana iya kulle panel ɗin kai tsaye zuwa kayan aiki ta amfani da kusoshi na countersunk, ba tare da lokacin warkewa ba.

Zafafan vulcanised bond.Fale-falen yumbura an haɗa su da sinadarai a ƙarƙashin zafi da matsa lamba, ba manne kawai ba. Wannan yana haifar da haɗin gwiwa wanda ba zai ɓata ƙarƙashin girgiza ko hawan keken zafi ba.

Mahimman kalmomi: Rubber karfe yumbu panel, uku -in{1}}arantin abin da aka haɗa da shi, alumina robar liner liner, tasiri resistant yumbu panel

Material, Tsari da Kerawa

Abun abun ciki.Fale-falen yumbura mai girma alumina (92%, 95% ko ZTA grade). Roba wani nau'in roba ne na halitta wanda aka tsara ko kuma fili na SBR, sau da yawa yana ƙunshe da abubuwan kashe wuta don aikace-aikacen shukar wutar lantarki. Goyan bayan karfen karfen carbon ne mai laushi (misali Q235B ko A36), yawanci kauri 5-6 mm. Wasu ƙira sun haɗa da ƙwanƙolin da aka riga aka girka akan farantin karfe don shigarwa nan take.

Tsarin mai lebur.Panel ɗin sanwici ne na gaskiya: farantin karfe a ƙasa, ɗigon roba mai ɓarna a tsakiya, da fale-falen yumbu da aka saka a cikin roba a saman. Roba gaba ɗaya ya kewaye gefen kowane tayal, yana rufe giɓi. Fuskar tayal yana juyewa tare da roba ko ɗan ɗagawa.

Tsarin sarrafawa.Tsarin yana amfani da vulcanization mai zafi. Rubutun roba yana ɗan warkewa, an sanya fale-falen yumbura a cikin robar a cikin gyaggyarawa, kuma an sanya goyan bayan karfe. Sannan ana dumama taron a ƙarƙashin matsi a cikin latsa mai ɓarna. Roba yana gudana a kusa da fale-falen fale-falen kuma yana haɗa nau'ikan sinadarai zuwa duka yumbu da ƙarfe. Bayan vulcanisation, ana gyara panel ɗin kuma ana cire duk wani roba mai walƙiya. Wasu masana'antun suna amfani da tsari na mataki biyu: da farko haɗa yumbura zuwa roba, sa'an nan kuma haɗa robar zuwa karfe ta amfani da manne na musamman.

Kula da inganci.Ana gwada kowane tsari don ƙarfin kwasfa na roba (Mafi girma ko daidai da 3.5 MPa), mannen roba-karfe (Mafi girma ko daidai da 3.5 MPa), taurin yumbu (HRA Mafi girma ko daidai da 85), girma mai yawa (Mafi girma ko daidai da 3.6 g/cm ko daidai) ruwa. Fale-falen fale-falen buraka, mannewa mara kyau, ko fale-falen fale-falen da ba daidai ba an ƙi. Daga nan ana bincikar gabaɗayan taron don daidaiton girma kafin jigilar kaya.

Abin da ke bambanta Tecera.Yawancin masu samar da kayayyaki sun yanke sasanninta ta amfani da manne mai sanyi maimakon vulcanisation mai zafi. Bambancin yana da mahimmanci. Adhesives masu ɗaure sanyi na iya yin laushi ƙarƙashin zafi, shekaru ƙarƙashin bayyanar UV, ko fashe ƙarƙashin girgiza. Roba mai zafi mai zafi yana samar da haɗin sinadarai wanda ba ya rabuwa. Tare da fiye da shekaru 25 na ƙwarewar samarwa, Tecera yana amfani da na'ura mai sarrafa vulcanising na kwamfuta da masana'anta yumbura a cikin gida don tabbatar da daidaiton tsari-zuwa-tsari. Sakamakon shine panel wanda ba zai lalata ba, ko da bayan shekaru na tasiri mai nauyi.

Keywords: zafi vulcanised yumbu roba karfe farantin karfe, alumina rubber composite liner, sa resistant karfe goyon baya tayal, tasiri sha yumbu panel

Ƙididdiga na Fasaha

Tebura masu zuwa suna nuna ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun fa'idodin yumbun ƙarfe na Tecera na roba. Ana samun takaddun shaida akan buƙata.

Tebur 1 - Kaddarorin tayal yumbu (yawan dabi'u)

Table 2 - Rubber Layer Properties

Table 3 - Karfe goyon baya Properties

Tebur 4 - Girman panel da haƙuri

Girman al'ada da ƙirar tayal suna samuwa akan buƙata. Don masu lanƙwasa, fale-falen fale-falen hexagonal (hexmats) ana ba da shawarar don sassauƙansu da ɗan rata kaɗan.

Keywords: Rubber karfe yumbu panel data sheet, alumina roba karfe liner girma, hadaddun lalacewa farantin for chute, 3 a 1 yumbu farantin bayani dalla-dalla

Amfanin Samfur

1. Shakar tasiri ba tare da fatattaka ba

Saboda rufin roba yana ɓarna kai tsaye zuwa fale-falen yumbu da goyan bayan ƙarfe, tsarin haɗin gwiwar yana lalacewa da ƙarfi a ƙarƙashin tasiri. Lokacin da dunƙule tama mai nauyi ta faɗo a kan panel ɗin, roba yana matsawa, yana yada ƙarfin tasiri akan babban yanki kuma yana ɗaukar sama da 80% na kuzari. yumbura kanta baya ganin cikakken nauyin girgiza. A cikin ɗigon jirgin ruwa mai ɗaukar dunƙule baƙin ƙarfe 300 mm, fale-falen fale-falen alumina sun fashe cikin makonni. Irin wannan shigarwa ta amfani da sassan yumbu na roba na roba ya yi aiki sama da watanni 18 ba tare da fashewar gani ba. Ga abokin cinikin ku, wannan yana nufin babu rufewar gaggawa don maye gurbin fale-falen fale-falen fale-falen, kuma babu haɗarin fashewar kayan yumbu mai tarwatsewa a ƙasa.

2. Juriya na vibration yana hana sassautawa

Saboda rufin roba yana dagula girgizar injina, ƙullun da wuraren hawa suna fuskantar ƙarancin damuwa na cyclic. A cikin mai ba da jijjiga ko ganga mai jujjuya, ƙarfe na yau da kullun ko tsayayyen yumbu na iya sassauta kan lokaci yayin da kusoshi ke aiki kyauta. Robar yana aiki azaman mai keɓewar girgiza. Don masana'antar wutar lantarki inda mai ciyar da gawayi ke aiki awanni 24 a rana, wannan yana rage buƙatu akai-akai na sabunta kusoshi kuma yana kawar da haɗarin saƙon layin da ke lalata injin ɗin. Ƙananan kiran sabis, ƙarancin lokacin hutu.

3. Babu shigar ruwa, babu lalacewa-narkewa

Saboda fale-falen yumbu suna da shayar da ruwa ƙasa da kashi 0.01% kuma robar Layer ɗin ya rufe giɓin gaba ɗaya, babu wani ruwa mai tsari ko danshi da zai iya shiga cikin karfen bayan fage. A cikin masana'antar shirya gawayi inda slurry ke da acidic, wannan yana hana lalata harsashi na kayan aiki. A cikin tashar wutar lantarki da ke cikin yanayi mai sanyi, tana hana daskarewa-narke fatattaka. Wani abokin ciniki a Mongoliya ta ciki ya yi amfani da fatunan yumbun ƙarfe na Tecera roba a cikin wani yanki na waje don lokutan hunturu shida ba tare da gazawar daskarewa ba. A gare ku, wannan yana nufin samfurin da zaku iya siyarwa a ko'ina, ba tare da takamaiman gunaguni na yanayi ba.

4. Rage amo yana inganta yanayin aiki

Saboda rufin robar yana dagula girgizawa da kuma tasirin amo, ɓangarorin yumbu na ƙarfe na roba sun fi shuru fiye da ƙarfe ko layukan yumbu masu tsafta. A cikin hasumiya mai rufewa inda matakan amo a baya ya wuce 110 dB, canzawa zuwa fanai masu goyan bayan roba ya rage hayaniya zuwa ƙasa da 95 dB. Ga ma'aikacin shuka, wannan yana nufin mafi aminci, yanayin aiki mai daɗi da sauƙin bin ƙa'idodin amo na wurin aiki. Ga mai siyar da kaya, ƙarin wurin siyarwa ne don sassan muhalli, lafiya da aminci.

5. Sauƙaƙen kusoshi-kan shigarwa yana yanke raguwar lokaci

Saboda an riga an hako farantin karfen baya tare da ramukan kulle-kulle, ana iya shigar da bangarorin a filin ta amfani da daidaitattun kayan aikin hannu kawai. Babu masu walda, babu lokacin warkewa, babu kayan aiki na musamman. Ma'aikatan jirgin za su iya maye gurbin sawa na sawa a cikin ɗan gajeren lokacin da ake buƙata don welded ɗin layukan ƙarfe ko fale-falen fale-falen epoxy. Wani mahakar ma'adanin kwal a West Virginia ya rage lokacin da ake yin amfani da shi daga sa'o'i 24 zuwa sa'o'i 6 bayan an canza shi zuwa fatunan yumbun ƙarfe na roba. Ga abokin cinikin ku, wannan shine ƙarancin samarwa da aka rasa. A gare ku, samfur ne wanda ma'aikatan kulawa da gaske ke jin daɗin aiki da su.

Keywords: tasiri resistant yumbu roba panel, vibration dampening lalacewa farantin, amo a kan yumbu karfe roba liner, amo rage chute rufi.

Yanayin Aikace-aikacen - Misalan Masana'antu na Gaskiya

Haƙar ma'adinai - babban juji na mota (tamar jan ƙarfe)

Wani ma'adinan tagulla a Chile yana sarrafa ton 10,000 na ma'adinai kowace rana. Tushen juji na farko yana karɓar duwatsu har zuwa mm 500. Layukan karafa na tsawon watanni shida; fale-falen yumbu mai tsabta sun fashe daga tasiri. Tecera ya ba da fale-falen yumbu na roba na ƙarfe mai kauri mai kauri mm 25. Bayan watanni 18, bangarorin sun nuna ƙananan lalacewa kawai kuma babu fashewa. Kamfanin ya kawar da gyare-gyaren da ba a shirya ba, inda ya tanadi kimanin dala 300,000 a duk shekara a cikin raguwa da aiki.

Shirye-shiryen kwal - manyan hanyoyin ciyar da guguwar cyclone mai nauyi

Wata masana'antar shirya kwal a West Virginia tana ɗaukar tan 500 a cikin sa'a guda na slurry magnetite da kwal. Na'urorin ƙarfe na baya sun gaza kowane kwanaki 45, suna kashe dala miliyan 2.1 a kowace shekara a farashin gyara da kuma asarar samarwa [17 † L18-L20]. Tecera ya ba da 500 × 500 mm ZTA roba karfe yumbu bangarori. Bayan watanni 18 na aiki, auna zurfin lalacewa ya kasance mm 1.2 kawai, idan aka kwatanta da sama da mm 15 na sawar ƙarfe a lokaci guda. Ana hasashen bangarorin za su wuce sama da shekaru biyar, tare da lokacin biya na ƙasa da watanni uku [17†L19-L21].

Ƙirƙirar wutar lantarki - ƙwanƙolin canja wurin kwal

Wata tashar wutar lantarki da aka harba kwal a Ohio ta sami mummunar barna a cikin wata hanyar canja wuri inda kwal ɗin ya faɗi mita shida akan rufin. Layukan karafa na gargajiya sun yi watanni takwas; Fale-falen fale-falen fale-falen buraka na epoxy sun fashe bayan watanni uku. Gidan ya sanya Tecera roba karfe yumbu bangarori tare da 92% alumina tiles da 8 mm goyon bayan roba. Bayan shekaru biyu na aiki, bangarorin sun kasance daidai ba tare da fashe fale-falen ba. Layin roba ya shafe tasirin tasirin, yana kare yumbu. Tun daga lokacin da injin ɗin ya ƙayyadaddun fakitin yumbun ƙarfe na roba don duk wuraren canja wuri mai tasiri.

Karfe niƙa - sinter shuka fitarwa shute

Wani injin niƙa a China yana sarrafa sinter a digiri 400. Kayan abu ne duka abrasive da zafi. Ruwan roba mai tsabta sun narke. Layukan karafa sun lalace da sauri. Tiles na alumina sun fashe daga girgizar zafi. Tecera ya samar da fale-falen yumbu na ƙarfe mai girman zafin jiki ta amfani da robar neoprene (ƙididdigewa zuwa digiri 200) da 95% tiles alumina. An kulle bangarorin kai tsaye zuwa ga harsashi na chute. Bayan watanni 14 na aiki, rufin ba ya nuna ɓatacce, babu fashe-fashe, kuma yana sawa ƙasa da matakan da ake tsammani. Kamfanin niƙa ya tsawaita lokacin maye gurbin daga watanni 6 zuwa sama da watanni 24.

Siminti shuka – clinker conveyor wurin canja wuri

Kamfanin siminti a Brazil yana sarrafa ton 8,000 na clinker kowace rana. Clinker yana fitowa daga na'urar sanyaya a digiri 150 kuma ya faɗo a kan bututun ciyar da isar da ƙarfe. Ƙarfe na buƙatar maye gurbin kowane watanni 6. Tecera ya ba da fale-falen yumbu na ƙarfe na roba tare da fale-falen alumina 95% da ƙirar roba mai matsakaicin zafin jiki. Bayan watanni 28 na aiki, bangarorin suna ci gaba da kasancewa cikin kyakkyawan yanayi, ba tare da tsagewa ko tsagewa ba. Kamfanin ya cire guntun daga tsarin kulawa na shekara gaba daya.

Tashar tashar jiragen ruwa - mai ɗaukar kaya na jirgin ruwa

Babban tashar jiragen ruwa a Ostiraliya na ɗaukar ton 4,000 na baƙin ƙarfe a cikin sa'a guda a kan tasoshin. Mai ɗaukar kaya na jirgin ruwa yana fuskantar matuƙar tasiri daga faɗuwar ma'adinai. Layukan sutura na al'ada sun gaza kowane watanni 4-5. Tecera ya ƙirƙira ƙirar yumbu na roba mai siffa ta al'ada tare da fale-falen ZTA hexagonal don bin bayanin martaba mai lanƙwasa. Bayan shekaru uku na ci gaba da aiki, rufin yana nan lafiya. Tashar tashar jiragen ruwa ta rage kula da kututture daga kwanaki 3 a kowace kwata zuwa kwana ɗaya a shekara.

Haɓaka aiki – firamare feed chute

Wani dutsen dutse a Brazil yana sarrafa ton 300 a cikin sa'a guda na dutse mai kauri. Babban kayan abinci na murkushewa yana fama da matsanancin tasiri. Tecera ya ba da fale-falen yumbu na roba mai kauri mm 40 tare da fale-falen alumina 95% da Layer na roba 10 mm. Roba yana ɗaukar tasiri; yumbu yana tsayayya da abrasion mai zamiya. Bayan watanni 18 na ci gaba da aiki, bangarorin suna nuna ƙarancin lalacewa. Katafaren dutsen ya kawar da gyare-gyaren gaggawa na gaggawa, inda aka kiyasta kimanin dala 50,000 a duk shekara a cikin asarar da ake samarwa.

Keywords: Roba karfe yumbu panel ma'adinai, sa juriya chute liner don wutar lantarki, uku -in- farantin yumbu na siminti, roba goyan yumbu tile na karfe niƙa

Oda da Tallafawa

Tecera na samar da fatunan yumbun ƙarfe na roba a cikin 92%, 95%, da maki ZTA, tare da kaurin roba daga 4 mm zuwa 10 mm da ƙarfin ƙarfe daga 3 mm zuwa 10 mm. Matsakaicin girman panel: 200 × 200 mm, 300 × 300 mm, 500 × 500 mm, da girman al'ada. Zaɓuɓɓukan hawa sun haɗa da ƙwanƙolin da aka riga aka shigar da su (mafi kowa), goyan bayan manne, ko ingarma mai walda.

Don neman fa'ida, da fatan za a ba da:Girman panel da kauri, darajar yumbu (92%, 95%, ko ZTA), yanayin aiki (nau'in kayan aiki, girman dunƙule, tsayin digo, zafin jiki, pH), da ƙididdige ƙimar shekara-shekara. Don siffofi na al'ada, aika zane a cikin DWG, PDF, ko tsarin MATAKI.

Ana samun farashi mai yawa don masu siyar da kaya. Samfuran kyauta don gwaji masu lalata suna samuwa. Lokacin jagora don daidaitattun masu girma dabam shine makonni 2-3; bangarori na al'ada suna buƙatar makonni 4-6. An samar da jigilar kaya ta duniya tare da fakitin matakin fitarwa. Lokacin amsa buƙatun ƙira yawanci kwanakin kasuwanci ne biyu.

Keywords: siyan roba karfe yumbu panel, composite wear farantin mai kawo, uku -a-daya yumbu liner don hakar ma'adinai, tasiri juriya chute lining wholesale

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